Inverter & Generator Harmonics

The Integration Challenge

Using a small generator to back up your inverter system is a logical and common requirement. However, it is not always an easy integration due to the vast array of different inverters and generator alternators on the market.

From our own experience and extensive testing, we have found that certain inverters struggle to work with our smaller generators that utilize the Datakom DKG-116 or Smartgen MGC100 controllers coupled with a 3000RPM, 2-Pole alternator. This incompatibility is caused by harmonic feedback.

These specific controllers do not filter out high-frequency harmonics. When these harmonics enter the main power cable, they cause a ripple effect that pushes the voltage and frequency readings up on both the inverter and the generator. As a safety measure, the inverter will disconnect the AC input, and the generator will shut down due to an overspeed or overvoltage error.

Good News: This problem does not affect the larger generators using 1500RPM (4-Pole) alternators paired with Datakom D300, ComAp, or DeepSea controllers.
Generators Affected

The harmonic feedback issue is present in the following smaller units:

BP5000S
BPD5000S
BP6500S
BPD6500S
BP9500SP
BP11000S
BPD11000S
BP12000S3
Known To Work
  • SOL-I-AX-5K / SOL-I-AX-5KP / Axpert King
  • MKS-5K 48v-KING
Known NOT To Work
  • SOL-I-AX-5P / SOL-I-AX-5P64 / MKS-5K
  • SOL-I-AX-3MPlus24 / MKS-3K-Plus-24
  • SOL-I-AX-3MPlus48 / MKS-3K-Plus-48
  • Most standard Growatt Inverters
Disclaimer: We have only experienced this specific problem with certain models of inverters manufactured by Voltronic and Growatt (including their local variants). However, this high-frequency harmonic problem is likely to be present in many other smaller inverter/generator combinations on the market.

What Are Harmonics?

Harmonic interference consists of additional waveforms running on the same electrical line at a higher frequency. This distortion causes the voltage and frequency readings on both the generator and inverter to artificially spike, forcing them to exceed their safety pre-sets and shut down. These safety parameter windows cannot be adjusted higher to accommodate the feedback.

Black line: Clean 50Hz Utility/Generator Wave
Red & Green lines: High-Frequency Harmonics
Harmonic waveform diagram Read More About AC Harmonics